Converting TorqueMaster Original to TorqueMaster Plus: Parts & Differences

If you’re looking to upgrade to a TorqueMaster Plus spring system, you’re not in this alone. The TorqueMaster Plus has been in production since 2007 and is the current counterbalance system used by Wayne Dalton.

Converting from a TorqueMaster Original system to TorqueMaster Plus is both straightforward and cost-effective. Many components of the original system have been discontinued, which makes upgrading to TorqueMaster Plus the most practical long-term solution when servicing or replacing springs.

TorqueMaster Original vs. TorqueMaster Plus: What’s the Difference?

The primary difference between the TorqueMaster Original and TorqueMaster Plus systems is the end bracket and winding method, which also affects the spring design.

The TorqueMaster Original system uses a numbered winding end bracket with an internal worm gear and is wound using a 7/16” bolt head. The system was designed to be wound with a standard driver drill. However, problems arose when homeowners used impact drills instead, which could damage or fracture the internal worm gear. This misuse—not a flaw in the original design—led to reliability issues over time and contributed to Wayne Dalton’s transition to the TorqueMaster Plus system.

TorqueMaster Plus uses a redesigned end bracket where the springs protrude through the bracket and are wound using a ⅝” ratchet and socket. This design incorporates an anti-drop pawl, which prevents the garage door from free-falling in the event of a spring failure.

Cable & Drum Compatibility

The original TorqueMaster cable and drum assembly can technically be reused with a TorqueMaster Plus conversion. However, the newer TorqueMaster Plus cable and drum assembly includes an integrated anti-drop mechanism, providing additional protection during a spring failure.

For safety and long-term reliability, upgrading the cable and drum assembly is strongly recommended when converting systems.

Parts Needed to Convert to TorqueMaster Plus

When replacing TorqueMaster Original springs, several components must be updated to complete the conversion correctly.

TorqueMaster Plus Springs (Required)

TorqueMaster Plus springs are manufactured with the correct winding ends to work with the updated Plus-style end brackets.

Winding End Bracket Kit (Required)

The correct bracket kit depends on whether your door uses a single-spring or double-spring system.

Single-spring system: Includes a right-hand winding bracket for the spring and a left-hand idler bracket.

Double-spring system: Includes both left-hand and right-hand winding brackets, one for each spring.

Cable & Drum Assembly (Highly Recommended)

While the original cable and drum assembly can technically be reused, replacing it is strongly recommended. The TorqueMaster Plus cable and drum assembly includes an anti-drop pawl mechanism, which helps prevent the door from falling in the event of a future spring failure.

Winding Tool (Optional)

This tool is primarily used by professional installers performing multiple installations per day. Homeowners can install TorqueMaster Plus springs using a standard ⅝” ratchet and socket, so the winding tool is helpful but not required.